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Published on 19/02/24
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During start-up of a Hydrogen Cracking Unit, the liquid level in the High Pressure (HP) separator disappeared. Gas breakthrough to the Low Pressure (LP) Separator caused over pressure and a rupture. The gas cloud ignited violently.
Ask yourself and your crew:
- How can something like this happen here (e.g. on our site)?
- What safety measures (i.e. procedures, controls/barriers) do we have in place to mitigate the risk?
- How do we know the risk controls/barriers are working?
- What improvements or changes should we make to the procedures, controls/barriers, or the way we work?
Original material courtesy of the European Process Safety Centre