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Misread control light causes high-potential near miss

What happened - icon

What happened?

During a turbine upgrade, a technician was tasked with installing covers inside an electrical cabinet.

The technician attempted to establish local control and isolate the system using remote switching.

A misinterpretation of the control light led to incorrect positioning of the local/remote switch.

Although other isolations were applied correctly, the switchgear did not re-energise as expected.

Communication delays occurred while troubleshooting why the turbine remained offline.

The issue was resolved without injury, but the situation was classified as a high potential near miss.

Electrical cabinet
What happened - icon

Why did it happen?

The technician did not follow the approved procedure for establishing local control.

Misunderstanding of system indicators led to incorrect switch positioning.

The written procedure was available but not adhered to.

Communication between team members was unclear during the troubleshooting process.

The incident revealed gaps in procedural compliance and decision-making.

What happened - icon

What did they learn?

Strict adherence to approved procedures is essential for safe system isolation

Technicians must be fully trained and competent in interpreting system indicators

Clear communication protocols should be reinforced during critical operations

Review and refresh training on wind turbine safety rules and isolation

Ensure supervision oversight during high-risk tasks involving electrical systems.

What happened - icon

Ask yourself or your crew

Are we confident that all personnel understand and can follow isolation procedures?

How do we verify correct switch positioning during turbine operations?

What steps can we take to improve communication during troubleshooting?

Are our training materials clear and up to date for electrical safety?

  • What happened?

    During a turbine upgrade, a technician was tasked with installing covers inside an electrical cabinet.

    The technician attempted to establish local control and isolate the system using remote switching.

    A misinterpretation of the control light led to incorrect positioning of the local/remote switch.

    Although other isolations were applied correctly, the switchgear did not re-energise as expected.

    Communication delays occurred while troubleshooting why the turbine remained offline.

    The issue was resolved without injury, but the situation was classified as a high potential near miss.

    Electrical cabinet
  • Why did it happen?

    The technician did not follow the approved procedure for establishing local control.

    Misunderstanding of system indicators led to incorrect switch positioning.

    The written procedure was available but not adhered to.

    Communication between team members was unclear during the troubleshooting process.

    The incident revealed gaps in procedural compliance and decision-making.

    Why did it happen - icon
  • What did they learn?

    Strict adherence to approved procedures is essential for safe system isolation

    Technicians must be fully trained and competent in interpreting system indicators

    Clear communication protocols should be reinforced during critical operations

    Review and refresh training on wind turbine safety rules and isolation

    Ensure supervision oversight during high-risk tasks involving electrical systems.

    What learn - icon
  • Ask yourself or your crew

    Are we confident that all personnel understand and can follow isolation procedures?

    How do we verify correct switch positioning during turbine operations?

    What steps can we take to improve communication during troubleshooting?

    Are our training materials clear and up to date for electrical safety?

    Ask your crew - icon
Published on 30/01/26 496 Views

A control light was misread during a turbine upgrade, keeping the switchgear offline. The delay was resolved without injury but was a high potential near miss.