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Furnace explosion

Published on 14/12/23 611 Views

Operators tried to restart the tripped hot oil furnace of an FFC unit using a torch. At the third attempt the fire box exploded causing two fatalities. The gas feed valve did shut very slowly at the furnace trip, resulting in gas accumulation in the fire-box, exceeding the LEL valve.

Ask yourself and your crew:

  • How can something like this happen here (e.g. on our site)?
  • What safety measures (i.e. procedures, controls/barriers) do we have in place to mitigate the risk?
  • How do we know the risk controls/barriers are working?
  • What improvements or changes should we make to the procedures, controls/barriers, or the way we work?

Original material courtesy of the European Process Safety Centre